Development Engineer

Federal Foam Technologies, an industry leader in custom fabrication of flexible cellular and plastic materials, is looking for a Development Engineer to join our team in New Richmond, Wisconsin.

Job Summary:

This position will act as a liaison between FFT and our customers to develop solutions for customer presented parts, projects, processes and challenges by selecting and/or developing the appropriate materials and manufacturing methods.  This includes developing and testing prototype parts and the methods necessary to manufacture these items. Work with customer sales and technical staff to adjusted product/part designs to accommodate FFT manufacturing processes and cost-effective solutions.

Job Responsibilities:

• Meets and consults with current and prospective customers to facilitate and maintain business opportunities.
• Analyzes blueprints, specifications, and other documentation to determine feasibility of product proposals.
• Prepares cost estimates for prototypes and form/trim parts.
• Oversees and participates in the creation and execution of Engineering Job Orders.
• Coordinates production machinery usage for development projects with manufacturing department planners and supervisors.
• Coordinates and participates in the development and manufacture of sample/prototype parts/processes and tooling manufactured in-house. This includes implementation of said parts/processes and tools into production as needed.
• Provides technical information and training concerning manufacturing or processing techniques, materials, properties, and process advantages and limitations.
• Participates in acoustical development projects, including measurement of sound via various methods.
• Evaluates findings to develop new concepts, products, equipment, or processes, or to develop applications of findings to new uses.
• Confers with supplier representatives regarding specifications, costs, quality standards, and similar issues relating to materials, tooling, and equipment.
• Sources materials appropriate for new applications and possible substitution for existing materials.
• Prepares specification sheets designating parts and material acceptable for specific uses.
• Creates and modifies purchased parts in ERP software.
• Helps establish production standards for new materials, processes, and/or parts.
• Analyzes data and reports to determine if design meets functional and performance specifications.
• Prepares or directs preparation of machine/part programs using CAD/CAM or other software packages.
• Reviews and verifies project documents for completeness, format, and compliance with contract requirements.
• Participates in the development, implementation, and management of development activities at FFT.

Job Qualifications:

• Bachelor’s degree (B.A.) in engineering or related technical area from four-year College or University; or Associate’s degree (A.A.) or equivalent from two-year college or technical school and two years related experience and/or training; or equivalent combination of education and experience.
• Read, analyze, and interpret common scientific and technical journals, financial reports, and legal documents. Experience in responding to common inquiries or complaints from customers, regulatory agencies, or members of the business community.
• Ability to effectively present information to individuals at all levels within the FFT organization, to supplier representatives, and to customer groups.
• Knowledge in mathematical concepts such as fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
• Ability to define problems, collect data, establish facts, and draw valid conclusions. Demonstrates the ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
• Experience with Microsoft Office programs and have good working knowledge of ERP/manufacturing software. Strong knowledge of CAM programming, AutoCAD, CREO, and/or other similar design/drafting packages required.
• Demonstrated ability to read and comprehend blueprints. The ability to interpret design sketches and concepts is required.
• Working knowledge of inspection and measurement techniques required. Mechanical design, woodworking, metal fabrication, and machining experience required.  Process analysis and electrical/electronics experience preferred but not required.
• Must be able to occasionally lift and/or move up to 50 pounds.
• Qualified applicant must hold a valid driver’s license.

FFT is known for our business integrity, high quality standards and forward thinking while meeting or exceeding our customer’s expectations. We offer a competitive comp/ benefit package including a matching 401k plan. For employment application and more information about FFT, please visit our website. If you are interested in being considered for this position, please apply online and send a resume with cover letter to:

Federal Foam Technologies, Inc.
Attn: Human Resources
HumanResources@federalfoam.com
www.federalfoam.com

We promote a drug-free environment and are committed to diversity in the workplace.
EOE M/F/D/V